Well now that basic trackwork is behind us, I guess we should look at building a turnout. There are numerous articles on the subject and everyone pretty well has their own ideas, so I will just describe the basics of what we did to build ours.
Greg Edwards data sheets. This was then white glued to a small sheet of ply and left to dry. Next some copper clad circuit board was fixed down and special shapes brass soldered as cross members. Now using the paper template as a guide the straight stock rail was soldered down. From here on track gauges are used in case there are any irregularities in the paper copy. Plus without correct guages that 0.58mm flangeway is a little hard on the eyes. Rather then me go into all the technical specification a down-loadable pdf is available here. The frog which has been tested and all working nicely, is cut from the jig and nut and bolt detail added.
That was a fairly time consuming job but the best part is that now we have an assembled frog, ready to be sent to the caster so we have lots of little drop in number six frogs. We couldn't seem to locate anyone to cast these in nickel silver so we had them cast in brass and in silver by Apecs Investment Castings. The silver won out and were used. From memory I think it cost about $40 for the molding and then $6 for each casting.
To Be Continued...